It is generally said that any manufacturing concern or factory can lose up to 20% of its operational capacity due to unexpected downtime due to breakdowns. The traditional method for keeping the maintenance up is to check and repair parts at different intervals in time. However, these methods still result in machine breakdowns which cause downtime, a decline in productivity, and loss of revenue. On the other hand, preventive maintenance measures powered by AI can enable you to predict and stay ahead of these issues thereby maximizing productivity and avoid incurring losses.
We build and train unique ML models to analyze incoming sensor data in real-time and accurately identify early warning signs that could lead to machine failures.
Predictive maintenance leverages AI to crunch great amounts of data from manufacturing systems and IoT sensors set up and deployed in the equipment. The system takes advantage of the operational, equipment, and environmental data to determine what parts should be replaced before they cause a failure. AI models dig deep into the data to determine patterns that may predict possible breakdowns and forecast the general lifespan of components accurately.
The AI-model observes factors that predict failure and notifies that a component is due to be replaced. Ultimately, AI-powered predictive maintenance provides a significant reduction in maintenance costs, downtime, and inspection overheads.
Predictive maintenance enables manufacturers to know the state of the equipment components, how long they would last and keeping them on top of their maintenance schedule. This helps to increase the lifetime of the machines. In 2017 a survey was conducted by Plant Engineering which reported that 51% of manufacturing companies now utilize a computerized maintenance management system (CMMS).
Keep your operations running smoothly and ensure that customers get their orders on time.
Enabling automatic actions to be taken when anomalies are detected, such as filing a trouble ticket or sending an automatic alarm that notifies you immediately of any issues.